Paperboard Inserts (Folding Carton Material)

Use it when folded geometry can position the item and support the presentation you need. Supply the item weight and contact zones, then trial tabs and platforms in the intended carton. Thin board can locate a product without automatically providing enough cushioning for shipment.

Review slot clearances, crease locations and the order of folding with actual samples. Ask packers to assemble several pieces using normal motions. Excessive force, split folds or tabs that spring open indicate a need to adjust the geometry or specified board.

List every size and tolerance rather than approving a single nominal sample. Test the smallest item for movement and the largest for loading force. Adjustable folds may help, but each packed configuration needs review for retained position and access during unpacking.

Mark which printed faces touch the item and identify sensitive surfaces. Inspect for rub marks, ink transfer and creasing after assembly and movement. Supply the outer carton with the artwork so the approved insert also aligns visually when the customer opens the package.